GLOBAL SUZUKI

Resource Circulation

  Suzuki Environmental Vision 2050 Milestone 2030
Resource circulation Promote reducing, recycling, and proper treatment of wastes from production activities and products through globally applying recycling technologies and systems developed in Japan by 2050 By 2030:
  • - Globally apply automobile recycling system
  • - Promote recycling, rebuilding, and reusing of secondary (rechargeable) batteries used for propulsion of electric vehicles
  • - Mitigate waste generation volume at global production sites
  • - Reduce plastic packaging materials

Basic Concept

The consumption of natural resources is increasing globally due to worldwide population growth and economic growth of emerging countries. If this continues, resource depletion caused by large-scale mining and environmental pollution due to increased waste from mass consumption may become more serious. In particular, there is great concern regarding the future depletion of useful resources such as rare metals used in secondary (rechargeable) batteries for propulsion of electric vehicles, and there is a need to recycle these resources. Furthermore, for regions that do not have adequate systems for the disposal of end-of-life vehicles, there are concerns that this could easily lead to illegal dumping and improper disposal of vehicles and parts, which would cause various problems such as environmental pollution and health hazards due to the leakage of dangerous substances. In light of this situation, Suzuki will focus not only on its own products, but also on creating a system to safely collect and process recyclable resources from end-oflife vehicles without impacting the environment.

Efforts in Product Use

Design and development efforts

Efforts in automobiles

Continuation of designs aimed at reducing materials

Among the 3Rs, the first priority should be Reduce (waste reduction). Under the policy of “Sho-Sho-Kei-Tan-Bi (Smaller, Fewer, Lighter, Shorter, Beauty),” Suzuki is promoting waste generation reduction by thoroughly reducing materials used and reducing weight.

For example, for exterior parts, we made front and rear bumpers and fender linings thinner.

Thinning of front/rear fender linings

Adopting plant-derived resin (bio polycarbonate)

Suzuki is adopting bio polycarbonate resin (bio PC), which is primarily made of plant-based isosorbide, for automobile parts. In doing so, we are contributing to efficient use through the adoption of petroleum-free raw materials. Bio PC produces great color, and by coloring the resin material, it creates an appearance equivalent to that of painted resin, thereby enabling us to reduce CO2 and VOCs by eliminating the painting process.

We first adopted Bio PC for the interior color panels of the first-generation Hustler in 2014, and since then, have adopted it for interior parts of the Lapin, Spacia, WagonR, Jimny, Swift, XBEE, the second-generation Hustler, and Spacia. Since we adopted Bio PC for the first-generation Hustler, we have developed a second-generation material with improved impact resistance and a third-generation material that is both more impact resistant and better looking, and have adopted it to an increasing number of models. We adopted Bio PC for exterior parts such as the front grille of the S-CROSS sold in Europe in 2021, and for the Solio and Vitara in 2024. In FY2024, the total annual amount used was roughly 1,100 tons for all models combined.

Suzuki will continue to expand the adoption of Bio PC by using these materials and technologies for mold and molding pre-colored resin materials.

Example of use in interior parts (Spacia)

Example of use in interior parts (Spacia)

Example of use in exterior parts (Solio)

Example of use in exterior parts (Solio)

Swift, Spacia Custom, and Fronx bumper grilles have been certified with the Biomass Mark

Suzuki's Swift, Spacia Custom, and Fronx bumper grilles have been certified with the Biomass Mark*1. Suzuki was also awarded the 14th Biomass Product Promotion Achievement Award by the Japan Biomass Products Promotion Council for its outstanding efforts in promoting biomass products.
The resin material used for the bumper grilles is biomass polycarbonate (DURABIO*2), an environmentally friendly material that contains 53% isosorbide, a plant-derived industrial starch. Furthermore, the high-brightness coloring material eliminates the need for painting, contributing to reducing the CO2 and VOCs that cause air pollution during manufacturing.
Suzuki has expanded the use of biomass materials in automotive components to include the Hustler (interior color panels) launched in 2014. When compared to the use of petroleum-derived materials, CO2 emissions have been reduced by 975t-CO2eq/year and VOC emissions by 50t/year (November 2023 to October 2024)*3. Additionally, we are actively using plant-derived materials in areas other than automotive components, such as the release of a Jimny-designed mug made from cellulose as an original accessory in June 2024.

  • *1 Biomass Mark: The biomass mark is a symbol used to denote environmentally friendly products that utilize biological resources (biomass).
  • *2 DURABIO™: A bio-engineered plastic developed by Mitsubishi Chemical Corporation, whose main raw material is plant-derived isosorbide. DURABIO is a plant-derived transparent engineering plastic that has various properties that differ from general petroleum-derived polycarbonate resin, and has particularly high functionality in terms of weather resistance and surface properties.
  • *3 The reduction amount is only for the Swift and Spacia Custom.

Efforts in recycling

Adoption of recyclable resin materials

Automobile manufacturing that takes recycling into account (recyclable design) is an important initiative in vehicle design.
Suzuki works hard every day to create eco-friendly vehicles, such as by employing easy-to-recycle materials for exterior and interior resin parts.

■ Major components using recyclable resin materials (exterior)

■ Major components using recyclable resin materials (interior)

Design that considers recycling

We think about recyclability beginning in the new vehicle design and development stages, and we are working to create vehicles that are simple to dismantle and disassemble.

Eco-friendly seat

Adoption of seat fabric that reduce dye consumption and water consumption

The Alto, launched in December 2021, features seats using dope dyed yarn*1 on the surface.
Using dope dyed yarn makes it possible to reduce dye consumption by 42% and water consumption by 19% compared to conventional dyeing processes.*2
We are making effective use of limited resources and creating products that are environmentally friendly.

  • *1 Dope dyed yarn: Yarn made by adding pigments to color it during the process of melting raw materials and turning them into fibers.
  • *2 According to research by Suminoe Teijin Techno Co., Ltd.

■ Process concepts

■ HYBRID

Efforts in motorcycles

Development and design that considers weight reduction

We have made significant changes to the shape of the new DR-Z4S's frame compared to that of the current DR-Z400S in order to comply with regulations, but in pursuit of a design that delivers "smaller, fewer, lighter, shorter and more beauty," the weight increase has been kept to just 5% by simplifying the structure and optimizing plate thicknesses.

  • Current DR-Z400S

    Current DR-Z400S

  • New DR-Z4S

    New DR-Z4S

Adoption of recyclable resin materials

Suzuki is making efforts to incorporate recycling in the design and development of motorcycles. We use easily recyclable PP resin materials in the exterior parts of the new DR-Z4S shown below.

Exterior parts using PP resin material

Efforts for End-of-Life Vehicles

Efforts in end-of-life vehicle collection and recycling

Efforts in reuse

Rebuilt parts (reused parts) for repair*

In order to use natural resources effectively and reduce the financial burden on customers, Suzuki uses rebuilt parts for automatic transmissions, including CVT.

* Rebuilt parts are parts that are removed and collected at the time of repair; the parts are refurbished by replacing any damaged or worn parts, and then undergo final inspections.

Development of reuse technology for used lithium-ion batteries

We have been promoting the reuse of lithium-ion batteries( the photo on the upper left) installed in our Mild Hybrid vehicles starting with the launch of the Wagon R in September 2012. As a result, we have developed technology to reuse lithium-ion batteries collected from end-of-life vehicles as power sources for solar street lights.

Conventionally, the used lithium-ion batteries that still have remaining capacity have been disposed of. However, this technological development makes it possible to reuse the batteries from ten end-of-life vehicles to power a single solar street light.

Currently, these street lights have been installed at our four sites (Head Office, Kosai Plant, Marine Technical Center, Yokohama Research Center) and at a public facility “Amuse Toyoda” (the photo on the lower left) in Iwata City, Shizuoka Prefecture. In addition, by applying this street light technology, we have developed a signage that reuses lithium-ion batteries from 12 end-of-life vehicles, which has been installed at a Suzuki dealership (the photo on the right).

We will continue to promote the reuse of used lithium-ion batteries to realize the circular economy.

Used lithium-ion batteries Amuse Toyoda
Suzuki dealership in Hamamatsu

Efforts in recycling

Efforts to comply with recycling laws in Japan

Efforts to comply with the Automobile Recycling Law

In accordance with the Automobile Recycling Law*1 enacted in January 2005, we collect and recycle shredder scraps (ASR*2), airbags, and CFCs from end-of-life vehicles.
Implemented in FY2024 (from April 2024 to March 2025) is as follows.

  • *1 Automobile Recycling Law: Formal name “Act on Recycling of End-of-Life Vehicles”
  • *2 ASR: Automobile Shredder Residue
Collection and recycling of ASR

Our ASR recycling rate was 96.5% in FY2023, and since FY2008, we have continuously achieved the legal standard enacted in FY2015 (70% or higher). We have achieved a vehicle recycling rate of 99.4%*3.
We are promoting the collection and recycling of ASRs through ART*4 formed by 12 automobile manufacturers, etc. (as of March 31, 2025), including Nissan Motor Co., Ltd., Mazda Motor Corporation, and Mitsubishi Motors Corporation, working together with recycling companies nationwide for the purposes of complying with regulatory requirements, properly disposing of waste, increasing recycling rates, and reducing disposal costs.

■ Trends in the ASR recycling and vehicle recycling rates*5

  • *3 Calculated as the percentage recycled up to the dismantling and shredding processes (approximately 83%, quoted from the May 2003 joint council report), plus the remaining ASR ratio of 17% multiplied by the ASR recycling rate of 96.7%
  • *4: For more information on the initiatives and recycling accomplishments of the automobile shredder residue recycling promotion team, please visit the website below.
    The linked page is available in Japanese only.
    https://www.suzuki.co.jp/about/csr/recycle/index.html
  • *5 The recycling rate figures for FY2023 and prior have been revised retroactively due to a revision of the calculation method
Collection and recycling of airbags and fluorocarbons

Our airbag recycling rate was 97.0%, and since FY2004, we have continuously achieved or fulfilled the legal standard (85% or higher). We collected and disposed of 69.5 tons of CFCs. For the collection and recycling of airbags and collection and disposal of CFCs, Suzuki and all manufacturers organized the Japan Auto Recycling Partnership for working together with recycling companies throughout the nation. In order to make continuous efforts to further promote end-of-life vehicle recycling, we will design easy-to-recycle products, conserve and effectively use resources, reduce waste, reduce the cost of recycling, and establish a stable recycling system.

Overseas recycling efforts

In India, Maruti Suzuki India established a joint venture, MSTI (Maruti Suzuki Toyotsu India Private Limited), with the Toyota Tsusho Group ahead of legislation to properly dismantle and recycle end-of-life vehicles, and began operating a model facility for proper disposal of end-of-life vehicles in October 2021. It aims to reduce illegal dumping of vehicles and parts and also tackles environmental issues including global warming and soil and water contamination.
In the European Union, according to the End-of-Life Vehicles Directive (ELV Directive: 2000/53/EC) and the Batteries Directive (EU2023/1542) that took effect in August 2023, we are promoting measures such as the collection and recycling of ELVs and batteries, etc., in accordance with the laws, regulations, and conditions of each country.
We also provide information on the dismantling of new automobiles to disposal companies in a timely manner through the International Dismantling Information System (IDIS), which is jointly organized by automobile manufacturers. Moreover, the EU’s Reusability, Recyclability, and Recoverability Directive (RRR Directive: 2005/64/EC) requires that new vehicles be recyclable to a minimum of 95% as a condition for receiving the type approval of motor vehicles. To satisfy the requirements of the directive, we were audited by an authorized auditing agency on our systems and structures for collecting material data and verifying substances of concern. As a result, we acquired a Certificate of Compliance (COCom) in August 2008 and RRR Directive approval for all of our vehicles sold in Europe. Subsequently, we underwent an audit by an authorized authority based on the revised European RRR Directive (2009/1/EC), and obtained a new Certificate of Competency (New COCom) in October 2011. This has been renewed every two years since then, and new vehicle models have been approved under the revised European RRR Directive.

Voluntary recycling efforts

Efforts for recycling of bumpers

In an effort to use resources more effectively, we have been collecting and recycling used bumpers that have been removed from automobiles by distributors at the time of repair or replacement. Initially, used bumpers were collected from distributors in their original form. Since 2000, however, they have been collected after being shredded by bumper shredding machines, which have been installed at distributors nationwide (with some exceptions). Additional bumper shredding machines were introduced or added in FY2012. As a result, the volume of the bumpers at the time of transportation was reduced to one-sixth of the previous volume, allowing for a reduction of logistics-related CO2 emissions due to efficient transportation. At present, collected bumpers are recycled and reused to produce automotive parts such as fuel filler hose covers, side deck insulator covers, battery holders, engine undercovers, and foot rests. In FY2024, approximately 76,000 used bumpers were collected.

■ Examples of parts using recycled materials derived from replaced bumpers

Fuel filler hose cover of CARRY

Side deck insulator cover of CARRY

Recycling of batteries

Collection and recycling of used lithium-ion batteries in Japan

Lithium-ion batteries are employed by models using the low fuel consumption technologies ENE-CHARGE, S-ENE CHARGE, Mild Hybrid, and Hybrid.
In conjunction with the start of a free collection system for lithium-ion batteries with the Japan Auto Recycling Partnership as the point of contact, Suzuki joined the collection system and has been collecting and properly disposing of used lithium-ion batteries. By FY2024, we had collected a total of 36,694 batteries from scrapped vehicles.

For more details on collection and recycling of used lithium-ion batteries, access the following website.
https://www.suzuki.co.jp/about/csr/recycle/traders/#area2

*The linked page is available in Japanese only.

Collection and recycling of used lithium-ion batteries overseas

In Europe we have launched the Ignis, Swift, Vitara and S-CROSS equipped with the SHVS Mild Hybrid system that uses lithium-ion batteries, and the Vitara and S-CROSS equipped with a strong hybrid system.
We have built a system for collecting and recycling used lithium-ion batteries according to the EU’s Batteries Directive (2006/66/EC), and the laws, regulations, and conditions of each country. We will also comply with the collection and recycling system in accordance with the EU Battery Regulation (EU2023/1542), which took effect in 2023, replacing the Battery Directive.
In India, we launched SHVS-equipped models such as Ciaz, Ertiga, and XL6, and Maruti Suzuki India has established a collection and recycling system for used lithium-ion batteries.

Regarding voluntary motorcycle recycling efforts

Our voluntary motorcycle recycling efforts were launched in October 2004, with the participation of four domestic motorcycle manufacturers and three importers (as of April 2025). These efforts have established a recycling system that is in line with the actual distribution of motorcycles in Japan and involves the disposal, scrapping, and recycling of used motorcycles. In October 2011, we began collecting motorcycles at the time of disposal free of charge. End-of-life motorcycles are taken back at end-of-life motorcycle dealers and designated collection centers throughout the nation for the convenience of our customers. These motorcycles are then collected at 13 scrapping/recycling facilities nationwide, where they are dismantled, shredded, and sorted. Materials that can be used as recycled materials are reused, while other waste materials are properly disposed of. Suzuki’s recycling rate in FY2024 was 97.8% on a weight basis, achieving the recycling rate target of 95%.

For details, please see the following websites.
Regarding Suzuki's voluntary motorcycle recycling efforts (detailed)
https://www1.suzuki.co.jp/motor/recycle/index.html

*The linked page is available in Japanese only.

Japan Automobile Recycling Promotion Center (motorcycle recycling)
https://www.jarc.or.jp/en/motorcycle/

■ Trends in the recycling rate of Suzuki motorcycle products (from FY2010 to FY2024)

 Voluntary motorcycle recycling efforts

Voluntary efforts for recycling FRP* boats

Suzuki actively participates in a program called the “FRP Boat Recycling System” voluntarily promoted by the Japan Marine Industry Association together with seven other major manufacturing companies.

The “FRP Boat Recycling System” has been developing nationwide since 2007 in order to prevent inappropriate scrapping of boats due to their product characteristics (such as large size, long life, and used nationwide yet small in volume) and to facilitate such scrapping for users. In the “FRP Boat Recycling System,” scrapped FRP boats collected at designated collection centers are roughly disassembled. Then, FRP scraps are transported to an intermediate processing plant, further scrapped, sorted, and finally baked to make cement, thereby carrying out recycling (material thermal recycling). This system is certified by verification tests conducted by the Ministry of Land, Infrastructure, Transport and Tourism, and realizes a recycling system at low cost by collecting, disassembling, and scrapping FRP boats over a wide area.

* FRP (Fiber-reinforced plastic)

For details, please see the following websites.
Suzuki Voluntary Efforts for the FRP Boat Recycling System
https://www1.suzuki.co.jp/marine/marinelife/recycle/index.html

*The linked page is available in Japanese only.

Japan Marine Industry Association FRP boat recycling business

https://www.marine-jbia.or.jp/recycle/index.html

Voluntary efforts for recycling FRP* boats

Efforts in Business Activities

Efforts in production

■ Flow of waste, etc. (unit: thousand tons/year)

*Waste, etc.: A term referring to a combination of waste and valuable by-products.

Scope of aggregation
Head Office, Iwata Plant, Kosai Plant, Osuka Plant, Sagara Plant, Hamamatsu Plant, and the Tooling Dept.

Reduction of waste materials

Total waste disposal

The total amount of waste discharged at Suzuki and domestic manufacturing subsidiaries was 158,000 tons (up 4% from the previous fiscal year).

■ Trends in total Suzuki Group waste discharge amount

Total waste discharge

Scope of aggregation
Suzuki (Head Office, Iwata Plant, Kosai Plant, Osuka Plant, Sagara Plant, Hamamatsu Plant, and the Tooling Dept.), 4 domestic manufacturing subsidiaries)

Landfill waste amount

Suzuki and its domestic manufacturing subsidiaries achieved zero landfill waste volume* in FY2024 at 0.04 tons, and will continue to promote the maintenance of zero landfill waste volume.

*Definition of zero leveling
• Plants and Tooling Dept. in Japan: The total amount of landfill waste is less than 0.5% of the amount in FY1990 (24,675 tons).
• Domestic manufacturing subsidiaries: The total amount of landfill waste is less than 0.5% of the amount in FY2002 (1,370 tons).

Efforts in office activities, etc.

At Suzuki’s head office, generated paper waste was previously burned for thermal recycling (reused as heat energy). Since July 2005, however, we have engaged in material recycling instead of thermal recycling, through separate collection of office documents, newspapers and magazines, corrugated cardboard boxes, etc. We recycled 129 tons of paper waste in FY2024.

Response to the Plastic Resource Circulation Act

Suzuki has been recycling 100% of industrial waste from plastic products since 2001 and will continue 100% recycling in the future.
Going forward, in conjunction with efforts to reduce waste generation, we will promote material recycling through rigorous separation of waste, and aim for a recycling style where waste can be used again as raw materials for Suzuki products.

Efforts in the Supply Chain, etc.

Efforts in transportation

Efforts to reduce

In order to reduce plastic waste generated from our business activities, in 2020 we started working on reducing plastic from packaging for outboard motor products and spare parts. We carried these activities in the following order or priority: (1) Can we discontinue plastic packaging? (2) Can we reduce plastic packaging? (3) Can we replace plastic packaging with more environmentally friendly materials? We are currently working to change product and spare part packaging materials from plastic to rayon, paper, and biodegradable materials.
From the beginning of the activities through March 2025, we reduced plastic by a total of approximately 112 tons.

Reduced shipping packaging materials

Use of returnable containers: Reuse of corrugated cardboard boxes
<Reduction in weight of packaging materials such as corrugated cardboard used for shipment of spare parts>

We are pursuing the use of returnable containers in our domestic shipping of spare parts. Moreover, we have implemented reuse (recycling) of used corrugated cardboard at our domestic parts centers.
In FY2024, we used returnable containers in approximately 32.2% of all shipping, which eliminated approximately 186.6 tons of cardboard boxes.

Reuse and recycling efforts

Reuse of waste materials

We reuse waste material produced in plants to make cushioning materials designed to prevent damage to spare parts during transportation. We reused approximately 0.8 tons of corrugated cardboard waste in FY2024.

Corrugated cardboard reuse

Reduction of plastic packaging materials

We replaced the packaging plastic bags used for shipping spare parts to domestic parts centers with returnable bags, reducing plastic use. We are also working to protect the global environment by switching from petroleum-based plastic bags to biodegradable ones. In FY2024, we reduced our use of petroleum-derived polyethylene bags by 8.0 tons.

Returnable bags / Biodegradable display / Plastic bags